Source: SMW Autoblok Corp. (all)
SMW Autoblok introduces the WPS XL (Workpiece Positioning System) with manual zero point clamping, tailored for large workpieces and 5-axis machining. It is used for milling, measuring and grinding operations. Designed with a focus on flexibility and speed, it is designed to enable users to reduce their set-up times by 90% or more with a single quick actuation for fast module operations in just three revolutions.
The system has a pull-in force of 40 kN, a holding force of 100 kN, a maximum torque of 30 Nm and a repeatability of less than 0.01 mm. The solid drive system consists of hardened components, while the three clamping slides allow maximum grip when clamping. In addition, the system features Proofline technology, which is completely sealed against chips and swarf, keeping maintenance requirements low.
The WPS XL is designed to be interchangeable with all types of industry stationary workholding systems. According to the company, the system allows the use of specially designed clamping bolts with fasteners from 10 to 24 mm with standard WPS modules that are case hardened and coated with a corrosion resistant coating. The technology also works with SMW Autoblok’s Workpiece Preparation Device (WPS-PPD) for machining plates, molds and dies of various sizes for OP1O and OP20. This allows for quick and accurate changing of different components within the PPD system.
The WPS XL is part of SMW Autoblok’s complete range of WPS clamping modules, which are offered in heights of 40, 60, 80, 100, 140, 160 and 200 mm and enable the precise clamping of workpieces of virtually any size. All modules can be mounted on a T-slot table or grid plate made from high-quality, hardened steel with a coating to protect against rust and contamination.
SMW Autoblok is also introducing its Plus5 V5 Zero Point Vise system. The Plus5 V5 can lock and unlock pins with a 180 degree rotation. Omnidirectional clamping provides uniformity in clamping on all sides. This can be mated to industry standard products with 52mm or 96mm pin spacing. The V5 Vise system provides self-centering operation for five-axis machines. The unit features fully protected and sealed lead screws and includes SinterGrip inserts for multi-vise integration and to avoid dovetail joints or crimping. Its price-performance ratio makes the vise ideal for positioning, supporting and securing workpieces in a variety of manufacturing operations, according to the company.
The pin locking mechanism consists of a cam operated by an eccentric pin. The cam can lock all four pins simultaneously to improve precision and clamping performance. The force vector transmission system can act by binding the pins evenly and in all directions. Other features include: high precision self-centering clamping with maximum repeatability, compact design for easy accessibility, large clamping range, clamping force up to 40 kN (80 Nm) and jaw width of 87.5 mm.
Also on display is the KIT-RR chuck system, designed for manual or robotic use. The system includes the RR adapter and the soft RR top jaws, which can be converted from external clamping to internal clamping in seconds thanks to their two-point contact design. The KIT-RR system can be locked and unlocked with a simple push pin, which also protects against accidental loosening. Designed for high quality, precision and safety, the device eliminates the need for screws and complicated changeover procedures.
SMW Electronics, a division of SMW Autoblok, announces its gripper series for automating key processes for industrial and electronic applications including machine tools, material handling, inspection, assembly and more. The Motiact gripper series is designed for precise, consistent and accurately monitored gripping operations for moving parts, pallets and chucks in and out of CNC machines and automated work cells. These grippers are equipped with an incremental measuring system provided as standard for adjusting gripping pressure, linear positioning and speed control.
The Motiact series of mechatronic grippers is said to be a reliable solution for motion tasks, including grasping and loading/unloading parts of various types and sizes. The company’s MX-S small parts gripper, MX-M universal gripper and MX-L long-stroke gripper product lines can be used to move large loads in the automation process and are said to be certified up to IP67, ensuring high durability in any environment. The MX-S grippers are also available in a high-speed variant for efficiency and precision, according to the company. The MX-L 520 mechatronic long-stroke gripper can offer gripping forces from 10 to 40 kN, a large jaw stroke, pre-positioning and clamping force adjustment. The MX-L520 is designed to provide maximum safety and reliability in the event of a power failure. The large gripper has a maximum stroke per jaw of 99 mm and a repeatability of ±0.02 mm, which can provide customers with the precision and control they need to optimize workflow.
All Motiact grippers use the company’s inductive coupling system, which allows the grippers to rotate a full 360 degrees in either direction, providing greater flexibility and versatility. The contactless power and signal transmission technology offers numerous other benefits, including the ability to achieve transmission distances of up to 5 mm and enabling flexible installation. Signal transmission between the controller and gripper is contactless via an integrated interface that is not affected by the rotation of the handset, vibrations or high speeds. Data transmission is even possible across non-metallic obstacles.
In addition, the stationary base unit of the coupler can communicate with several mobile units if required (dynamic pairing). With the combination of inductive coupler and the Motiact grippers, the entire product line is designed for use in end-of-arm tooling.
